UNIQUE HANDLE FOR 5 GALLON PET BOTTLES – INNOVATIVE, INTEGRATED DESIGN FOR ERGONOMICS AND CLEANLINESS
CYPET Technologies, European manufacturer of single-stage Injection Stretch Blow Moulding machines, has just unveiled its unique solution for a 5-gallon water cooler PET bottle with an integrated handle, solving the problem of having secure as well as ergonomic handles for PET bottles for this application.
Health concerns over BPA (Bis-Phenol A) found in Polycarbonate, have resulted in a tendency to shift from Polycarbonate to PET for 5-gallon returnable water cooler bottles. The main challenge for PET in this application has been the lack of secure and ergonomic handles to lift and carry the heavy bottles.
Polycarbonate bottles can be extrusion blow molded with a secure handle on the side. Although convenient for carrying the bottles, such extrusion blow moulded handles are hollow inside, and are therefore difficult to clean properly, which may lead to contamination and unhygienic water. Additionally, such handles make it difficult to lift up bottles from the floor, because one has to bend low to catch the handles, putting strain on the back.
PET bottles are produced by stretch-blow-moulding, a process that cannot produce bottles with integrated handles. To solve this problem, a separately moulded handle needs to be assembled on the bottle, adding costs and recycling difficulties, as such a handle is usually moulded from a different material.
CYPET’s innovative design and development team has successfully developed the unique handles, meeting all the set criteria:
CYPET’s single-stage patented injection-stretch-blow-moulding machines are the only ones currently capable of producing the specially designed handles. The 5-gallon bottles with the unique integrated handles can be produced on three different CYPET machine models, depending on the output required. Machines with 1, 2 or 4 cavity production capabilities are offered, with the 4-cavity system being the most productive on the market for this application.
The following table summarizes the characteristics of the different types of 5-gallon bottles with handles, illustrating the superiority of CYPET’s solution.